In 2017, ARRTSM successfully developed and implemented a comprehensive machine programming solution for Fette Compacting, delivering a highly automated, flexible manufacturing system designed for batch-size-one production.
Integrated Manufacturing Architecture
The project orchestrated the seamless integration of:
- Three CNC machines
- One industrial robot
- A fully automated raw-material and finished-goods warehouse
All components were synchronized through intelligent software logic to enable uninterrupted, autonomous production.
Key Highlights
Intelligent Raw-Blank Handling
The robot autonomously selects raw parts (Rohlinge) from the warehouse and delivers them directly into the CNC machines—eliminating manual handling.
Dynamic Job Selection
Once a part is loaded, the system automatically:
- Identifies the correct CNC machining program
- Selects the appropriate tooling configuration
Continuous Production Flow
After machining, each finished part is routed directly into the finished-goods warehouse, ensuring a closed-loop, end-to-end production process.
Flexibility at Scale
The system was designed to handle single-piece orders, enabling true batch-size-one manufacturing—an essential capability for personalized and on-demand production.
Why It Matters
This automation solution transformed Fette Compacting’s manufacturing line by delivering:
- Minimal setup time, enabled by automatic program and tool selection
- Optimized production efficiency, eliminating idle time between machine operations
- Scalable flexibility, allowing instant adaptation to different product variants
- Enhanced automation, reducing manual intervention while increasing consistency
Foundation for Smart Manufacturing
ARRTSM’s work on this project laid a strong foundation for smart, modular manufacturing systems. It demonstrated how collaborative robotics, advanced CNC programming, and intelligent warehousing can be combined to power future-ready production environments.
This project stands as one of ARRTSM’s early milestones in delivering autonomous, software-driven manufacturing solutions.